I chose to build a plain shelf, to leave the cabin with the open look.
I started by making a cardboard template 102 wide by 302 long. Four inches of the length slides underneath the deck jog back to the upper galley cabinet. The 262 exposed length brings it to the edge of the sink and the 102 width allows the mate to use the ice box without hitting his/her head. A notch for the small bulkhead wall is made in the forward rear corner to allow the shelf to be flush with the seat back of the dinnette area. After proper testing this was transferred to 3/4 inch plywood that I covered with white Formica to match the counter top. The edges of this shelf were covered to match the counter teak edge.....Including the 45-degree edges on the front corners. I purchased a short piece for 7/8-inch stainless tube and two rail ends to connect the shelf to the ceiling. That was the simple part...It looks like the 98 model shelf, now how did I incorporate the lighting? Before the Formica was glued to the shelf, I put a 3/4 inch wide 1/4 inch deep groove from the cabinet edge of the board across to where the stainless tube goes up to the ceiling. The wire from the old galley fluorescent light travels down this groove and up the stainless tube and out to a 12v halogen light that is mounted on the ceiling in a teak block. (See Upgrade Artical on Block at Ceiling Holing Halogen Light) A switch was mounted under the shelf back by the cabinet. The wires to this switch run up to the groove to break the hot-wire to the light. To solve the dark counter problem at the ice box area, I drilled through the 3/4 inch shelf with a 2 1/82 hole saw and recessed in another 12v halogen light with its wires running in a second groove. The wires are placed on these grooves and the Formica is glued to the shelf. With luck you could Formica and snake the wires in afterwards. The shelf is screwed up into the bottom of the rain-drain-teak, so it is basically self-supporting. The stainless tubing is additional support and a hiding spot for the wires. See pictures above for more information on this process. |
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